Use of ultrasound irradiation during acid etching of the 2024 aluminum alloy: Effect on corrosion resistance after anodization

While aluminum alloys are widely used in industrial applications, their protection by anodization as surface treatment always requires a preparation step by alkaline or acid etching. In this paper, use of ultrasound during the acid etching step on the 2024 aluminum alloy was investigated. Etching rate, calculated as of weight loss, was measured under ultrasound irradiation, and compared to silent conditions. The etched surface was characterized by Scanning Electron Microscopy/Energy Dispersive X-ray Spectroscopy (SEM/EDS) and X-Ray Diffraction (XRD). Surface treatment was performed up to the final anodization step samples, and their final properties were evaluated as a function of various pre-treatments, including acid etching under ultrasound. The main evaluation concerned anticorrosion properties through electrochemical tests: polarization measurements and electrochemical impedance spectroscopy (EIS) in NaCl solution. Finally, use of ultrasound irradiation during acid preparation induced a beneficial effect on the corrosion performance of the anodic layer.